Engineered for Speed. Built for Reliability. Designed for Continuous Operation.
At WFM Machinery, we manufacture high-performance Automatic Bottle Unscramblers designed for modern FMCG packaging lines. Our system efficiently converts randomly loaded bottles into a perfectly oriented, continuous flow ready for filling, capping, labeling, or sealing operations.
Product Overview
• Automatically sorts and orients bottles from bulk supply
• Delivers upright bottles to downstream conveyors
• Eliminates manual bottle feeding
• Reduces production downtime and line stoppages
• Ensures stable, high-speed bottle flow
• Seamlessly integrates with filling, capping, labeling, and sealing machines
Key Features
• High-speed performance up to 24,000 bottles per hour
• Accurate and consistent bottle orientation
• Robust stainless-steel construction
• Gentle bottle handling to prevent scratches and deformation
• Quick format changeover for different bottle sizes
• Compact footprint suitable for FMCG plant layouts
• Low maintenance mechanical design
• PLC-controlled automation with user-friendly HMI
Technical Specifications
Production Capacity
• 3,000 to 24,000 bottles per hour (customizable)
Bottle Size Range
• Height: 50 mm – 350 mm
• Diameter: 30 mm – 120 mm
Bottle Compatibility
• PET, HDPE, PP, and Glass bottles
• Supports round, square, oval, and flat shapes
Construction
• AISI 304 stainless steel body
• Heavy-duty industrial drive system
• Food-grade contact components
Control System
• Advanced PLC-based automation
• Touchscreen HMI with recipe management
• VFD speed synchronization
• Ready for SCADA and MES integration
Applications
• Edible oil bottles
• Shampoo and cosmetic containers
• Hand wash and sanitizer bottles
• Detergent and cleaner packaging
• Beverage and juice bottles
• Pharmaceutical liquid containers
Operational Advantages
• Ensures consistent bottle supply to filling machines
• Reduces jamming and operational downtime
• Improves overall equipment effectiveness (OEE)
• Minimizes manpower requirements
• Designed for continuous 24/7 industrial operation
Installation and Support
• GA drawings and layout planning
• Utility requirement documentation
• Factory Acceptance Testing (FAT)
• On-site installation and commissioning
• Operator training
• After-sales service and spare parts support
Share your bottle specifications, required output capacity, and plant layout details, and our engineering team will propose a customized Automatic Bottle Unscrambler solution tailored to your FMCG packaging line.