At WFM Machinery, we design and manufacture fully integrated Bottle Feeding Systems engineered specifically for juice processing and beverage bottling plants. Our systems ensure smooth bottle handling, hygienic processing, and precise synchronization with filling and packaging operations.
Complete Bottle Handling Solution
Our bottle feeding system is designed to receive bottles from bulk supply, pallets, or crates and deliver them accurately and consistently to the filling machine. The system integrates mechanical precision, hygienic construction, and intelligent automation to maximize uptime and production efficiency.
System Components
We manufacture and supply:
- Automatic Bottle Unscrambler (Bulk Hopper / Elevator Type)
- Bottle Orientation & Alignment System
- Air Rinsing / Water Rinsing Unit (Optional)
- Infeed Conveyor System (Food-Grade)
- Accumulation Conveyor / Buffer Table
- Starwheel Synchronization Module
- Integrated PLC & HMI Control Panel
- Safety Guarding & Interlock System
Technical Specifications
Production Capacity Options:
- 1,000 – 3,000 Bottles per Hour (Small Scale)
- 3,000 – 8,000 Bottles per Hour (Medium Scale)
- 8,000 – 24,000 Bottles per Hour (High Speed Lines)
Bottle Compatibility:
- PET, Glass, HDPE Bottles
- Height Range: 90 mm – 350 mm
- Diameter Range: 40 mm – 120 mm
Construction:
- AISI 304 / 316 Stainless Steel Structure
- FDA Approved Food-Grade Belts & Guides
- Washdown-Ready Hygienic Design
- IP65 Electrical Control Panel
Utilities Required:
- 3 Phase Power Supply
- Compressed Air: 6–8 Bar
- Optional Water Connection for Rinse System
Key Features
✔ Gentle bottle handling to prevent deformation and scratches
✔ Servo-controlled synchronization with rotary or inline fillers
✔ Zero-pressure accumulation for continuous operation
✔ Quick changeover for different bottle sizes
✔ Low maintenance mechanical design
✔ Energy-efficient motors with VFD control
✔ Fully integrated PLC automation with recipe management
✔ Compatible with SCADA / MES systems
Hygiene & Food Safety Compliance
Our systems are manufactured in compliance with:
- GMP Guidelines
- HACCP Standards
- Food-Grade Material Certification
- CE Compliant Design (Optional Export Standard)
All contact surfaces are smooth-finished to prevent bacterial accumulation. The system allows easy cleaning access and quick dismantling of guides and belts.
Automation & Control
The integrated PLC-based control system ensures:
- Real-time production monitoring
- Fault diagnostics & alarm management
- Speed synchronization with filling machine
- Recipe storage for multiple bottle formats
- Ethernet / Profinet / Modbus communication options
Touchscreen HMI provides user-friendly control and monitoring.
Installation & Commissioning Support
We provide:
- Detailed GA Drawings & Layout Planning
- Factory Acceptance Test (FAT)
- On-site Installation & Commissioning
- Operator Training & SOP Documentation
- After-Sales Service & Spare Parts Support
Advantages for Juice Manufacturers
- Reduced bottle jamming and downtime
- Higher production efficiency
- Improved hygiene compliance
- Smooth integration with existing filling lines
- Long service life with minimal wear
Customization Available
We design systems based on:
- Required Bottles Per Hour
- Bottle Shape & Dimensions
- Available Floor Space
- Integration with Existing Equipment
- Budget & Automation Level
If required, we can provide:
- Detailed Quotation with Technical Proposal
- 2D / 3D Layout Drawing
- Utility Requirement Sheet
- ROI & Production Efficiency Analysis
Please share your production capacity, bottle specifications, and plant layout details so we can propose a tailored solution for your juice manufacturing facility.